Our Product Development Process

Translating User and Business Needs Into Innovative Product Solutions

We employ a user-centered discovery & design process to understand the needs, challenges and opportunities within in each unique program. We think broadly and learn rapidly through a process of creating, prototyping, testing and refining.

Driving Development Efficiency Through our Integrated Service Model

Our integrated design, development & manufacturing model streamlines communication, eliminates handovers and drives efficiencies in every stage of medical device development. ​

Design Research

With your business and product objectives as the foundation, our strategic process draws from a wide range of research tools and methodologies to create actionable insights to guide design development.

  • User Persona Development
  • Usability Plan
  • Risk Analysis & UFMEA
  • Ethnographic Studies
  • Contextual Interviews
  • Online Studies
  • Protocol Development
  • Testing Recruitment
  • Formative Usability Testing
  • Workflow Analysis
  • Journey Mapping
  • Design History File Documentation

Industrial Design

From the clarified business, product, and user experience objectives, our creative and technical teams collaborate to explore, visualize, test and iterate a range of design solutions.

  • User Experience (UX) Task Flows
  • UX Storyboarding
  • Brainstorming
  • Concept Ideation
  • Product Architecture
  • Form Development
  • Visual Brand Language
  • Iterative Prototyping & Refinement
  • Color, Material & Finish
  • Rendering Visualization
  • Packaging Design
  • Design History File Documentation

Engineering

Clarify product requirements and collaborate in development, prototyping, testing and iteration to ensure fit to specification and DFM/ DFA efficiency.

  • Conceptual Engineering
  • Risk Analysis & DFMEA
  • Iterative Engineering &Prototyping
  • DFM/ DFA
  • Breadboarding
  • Bench Testing
  • Prototype/Build Development & Management
  • BOM and Initial Cost Development
  • Vendor Management
  • Functional Testing
  • Production Drawings and Specifications
  • Design History File Documentation

Prototyping

Our process is hands-on, with rapid prototyping as an essential tool for visualization and discovery. Low-fidelity prototypes allow us cover a lot of ground in the early stages. As development matures, we draw upon a wide range of resources to suit the needs.

  • Hand-Sculpting
  • 3D Printing
  • CNC Machining
  • Soft Goods Prototypes
  • Clickable UI Prototypes
  • Breadboard Prototypes
  • PCB Fab & Assembly
  • Appearance Prototypes (Looks-like)
  • Functional Prototypes (Looks-like / Works-like)
  • Development Builds

UI/UX Design

Explore, visualize, test and iterate to create intuitive and elegant interface solutions.

  • User Persona Development
  • UX Task Flow Development
  • Risk Analysis
  • UFMEA
  • Wireframing
  • Interactive Prototyping
  • Usability Testing
  • Visual Design
  • UI Specification
  • Design History File Documentation

Realization & Manufacturing

Finalize the frozen design and guide it through sourcing, verification testing, validation testing, documentation, assembly, quality, and production.

  • Design History File
  • Vendor Sourcing
  • Testing Plans
  • Final Manufacturability
  • Final Assembly Refinement
  • Document Controls
  • ISO/IEC 62366 Compliance
  • Quality Plan
  • Full Turn-Key Manufacturing

Let's Get Started on Your Next Project